The Torch Cleaning Station with External Spray Unit offers our most comprehensive solution for maintaining optimal performance in automated welding environments. This advanced system combines efficient torch cleaning with anti-spatter fluid application, performed in an external, sealed position to prevent fluid from spreading to the robot cell.
Designed to seamlessly integrate into existing robotic welding setups, the Torch Cleaning Station with External Spray Unit ensures consistent weld quality and minimises downtime. By automating the cleaning process and applying anti-spatter protection, this station significantly reduces the need for manual intervention for torch maintenance, allowing for extended periods of uninterrupted welding operations.
Key Features:
- Electro-pneumatic cleaning cycle for consistent performance
- Integrated anti-spatter fluid spraying system for enhanced protection
- External anti-spatter application position, sealed to prevent fluid entering robot cell
- Adjustable gas nozzle clamp unit to accommodate various torch diameters
- Solid reamer tool for effective removal of spatter and debris
- Compact design with cleaning, reaming, and spraying in one position
- Entire process completed in approximately 5 seconds
- Easy integration with robot inputs and outputs for seamless operation
- Robust construction designed for demanding industrial environments
- 1-litre anti-spatter fluid capacity for extended use
- Operates on 24VDC power supply and 6 bar compressed air
The BRG-2000 DEB extern model includes an Anti-spatter Spray Unit, which sprays anti-spatter fluid via robot output after each cleaning cycle. The only anti-spatter recommended for use in J. Thielmann torch cleaning stations is Robolin AOS-75R.
By incorporating the Torch Cleaning Station with External Spray Unit into welding processes, manufacturers can expect to see a marked improvement in overall efficiency and weld quality. The system's ability to maintain clean, well-functioning torches translates directly into more consistent welds, reduced rework, and ultimately, a more streamlined production process. For businesses seeking to optimise their automated welding operations, the Torch Cleaning Station with External Spray Unit represents a significant advancement in torch maintenance technology.
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