Flux Cored Wire - GEMINI ARC 100

Flux cored wire for sugar mill efficiency with chromium carbide bead deposition

GEMINI ARC 100 flux cored wire represents a significant advancement in sugar mill maintenance technology. This specialised flux cored wire is engineered to deposit chromium carbide beads on sugar mill crushing rollers, addressing a critical need in the sugar processing industry.

Designed for professional welders and sugar mill maintenance teams, GEMINI ARC 100 offers a unique solution to enhance the performance and longevity of crushing rollers. The wire's composition is tailored to create a durable, slip-resistant surface that significantly improves the efficiency of the sugar extraction process.

Key Features and Benefits:

• Specifically formulated for chromium carbide bead deposition on crushing rollers
• Prevents cane slippage, enhancing sugar extraction efficiency
• Compatible with automatic welding machines for rapid application
• Significantly reduces repair and maintenance time
• Versatile application on mild steel, stainless steel, and cast iron rollers
• Suitable for both scheduled maintenance and operational repairs
• Achieves a hardness of 52-57 HRC for exceptional wear resistance
• Optimised for flat and horizontal welding positions
  

GEMINI ARC 100 flux cored wire excels in the demanding environment of sugar mills, where equipment durability and minimal downtime are crucial. The wire's composition allows for efficient deposition of chromium carbide beads, creating a textured surface that grips sugar cane effectively throughout the crushing process.

Available in a 2.8mm diameter with a 25kg spool weight, GEMINI ARC 100 is designed for industrial-scale applications. The recommended welding parameters ensure optimal performance:

• Feeder Speed: 4.5m/min
• Current Range: 350-500A at 26-32V (DC+)

The deposited weld metal offers a balanced chemical composition, with 3.40% Carbon, 1.30% Manganese, and 16.00% Chromium, resulting in the ideal hardness for sugar mill roller applications.

By choosing GEMINI ARC 100 flux cored wire, sugar mill operators can expect improved crushing efficiency, reduced maintenance frequency, and enhanced overall productivity. This innovative product continues to revolutionise sugar mill maintenance, providing a reliable solution for those seeking superior performance in sugar cane processing operations.

GEMINI ARC 100 Flux Cored Wire is recommended for the following applications:

• Sugar mill roller
• Agriculture and food
• Cement
• Hydropower
• Mining
• Quarries and earthmoving
• Oil and gas applications
• Petro-chemical
• Power
• Pulp and paper
• Railways
• Recycling and waste
• Steel making

Brand: GEMINI

Product Name: Flux Cored Wire - ARC100 2.8mm

Product Code: G-ARC100-2.8

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